What Are Unstructured Decisions Costing Your Factory?
Every unresolved exception, missed override, and invisible decision has a price. Calculate yours in under 2 minutes.
Instant Estimate
Live results as you adjust the sliders
Full Cost Breakdown
Coordination, rework, and delay costs
2-Minute Setup
No spreadsheets, no consultants
Your Factory Numbers
Adjust the sliders to match your operations. Results update instantly.
Delays, overrides, quality issues, supplier disruptions
Coordination calls, data gathering, approvals
Planners, supervisors, procurement, quality leads
Salary + overhead for decision-making staff
Your Cost of Inaction
What unstructured decisions cost your factory every year.
Estimated annual hidden cost
₹86.5 L
1,040 exceptions / year · 6,240 team-hours lost
Coordination time cost
Team hours spent firefighting
Rework & expediting cost
Untracked decisions causing re-work
Production delay cost
Downstream schedule impact
Potential savings with Zovia
₹27.1 L / year
Based on 30% faster resolution, 40% rework reduction, 25% fewer delays.
Free personalised report — no credit card required
Methodology: Estimates are based on industry benchmarks from manufacturing operations research. Coordination cost is calculated from people-hours lost per exception. Rework is estimated at 40% of coordination cost for decisions made without structured context. Delay cost uses a conservative 2× hourly rate per unresolved exception. Zovia savings projections are based on observed outcomes from structured decision orchestration implementations. Actual results may vary.